As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our dtnaconnect web portal and the ddcsn web portal is now retired. In 2007 2010 2008 2011 trucks, the detroit diesel 14l engine was modified to meet new emissions standards and went to a dual ecm configuration ddec vi. Remove the bull gear and camshaft idler gear assembly from the engine. How to disassemble the bull gear housing for any questions please call 18002855271 to order any of the parts seen in this video go to our website. My engine was overhauled by the prior owner about 800k ago and while he lost the paper work, i was able to contact the shop. Serie 60 informacion adicional piston cylinder engine scribd. Detroit diesel, ddc, series 60, s60, specs, spec, specifications, specification, ratings. The tool installs into the gear case, engaging one of the lightening holes in the camshaft drive gear. How to disassemble the bull gear housing for any questions please call 1800 2855271 to order any of the parts seen in this video go to our. Torque all four mounting bolts to 101116 nm 7586 lbft in a clockwise direction. Detroit diesel series 60 common problems and failures. If the connecting rod bore is not to specifications, the rod must be scrapped and cannot be machined. Torque the gear casetocylinder block bolts to 5873 nm 4354 lbft.
For your convenience, please use the product links below to shop our inventory. Detroit diesel electronic unit injectors diesel engine. Everyone has the challenge to save money when routine. Crankshaft timing gear bull gear cylinder head intake valve diesel. View online or download detroit diesel 60 operators manual, service manual. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. All information and resources previously found on ddcsn such as service and parts support information are now available on. The 60 ser manual listed torque for nuts and bolts that are an exception to standard torque, meaning iuf not listed then use standard torque, ill list a link at the end. Check the timing marks on the gears to ensure the gear train is properly timed. Kentmoore tools kentmoore j429 crankshaft seal remover for detroit diesel s60 s50. Figure 1196 bull gear and camshaft idler gear assembly all information subject to change without notice.
The crankshaft timing gear, pressed onto the front end of the crankshaft, directly drives the bull gear and oil pump drive gear, and indirectly through the bull gear, drives the fuel pump drive gear, air compressor and power steering pump drive gear, accessory pulley drive gear and water pump drive gear. Engine timing geartrain concepts and proposals for gear rattle. The series 60 camshaft is located on top of the cylinder head, just below the valve cover. Check the bull gear toaccessory drive gear lash measurement as follows. Detroit diesel series 60 epa07 engine service manual pdf. This electronically controlled engine has a favorable history, shared between all three versions, and despite having been out of production for years now, it remains a popular choice for many. To eliminate the possibility of oil leakage at the adjustable idler gear stud location, detroit diesel. Check out 21 detroit series 60 timing gear parts for sale. Check out 36 detroit series 60 bull gear parts for sale. We help you find the heavy duty truck parts that you need. Detroit series 60 engine rebuild kits, overhaul kits. Detroit diesel series 60 connecting rod bolts 1187 lb. The series 60 epa07 service manual provides complete mechanical maintenance, service and overhaul information for series 60 epa07 engines equipped with ddec vi.
Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. The series 60g camshaft has no injector lobe on the cam. By 2008, detroit diesel had produced one million series 60 engines. Grasp the bull gear and pull the assembly straight out of the recess in the cylinder block. Follow crosspattern bolt torquing sequence and multiple stage process leading up to the final torque process. Contrary to popular belief the detroit diesel 50 and 60 series bull gears can be successfully rebuilt. Detroit diesel series 60 specs, bolt torques and manuals.
It is a 1994 freightliner with a 60 series detroit, but it is a 11. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. Search our giant inventory of corenewrebuiltused detroit bull gears for sale online. If a new connecting rod is required, stamp the cylinder number on the connecting rod and cap. M30156 detroit diesel 60 series camshaft lifting tool j46305. Detroit series 60 torque y tiempo del motor duration. Our rebuilt bull gears meet or exceed the standard and quality of the genuine part. Flowchart for repair or replacement of bull gear and camshaft idler gear assembly. The camshaft actuates the intake and exhaust valves and injector operating mechanism. The crankshaft timing gear, pressed onto the front end of the crankshaft, directly drives the bull gear and oil pump drive gear, and indirectly through the bull gear, drives the air compressor and power steering pump drive gear, accessory pulley drive gear and water pump drive gear. Our bull gears are priced considerably less than the genuine bull gear but have the quality and guarantee you can depend on. Series 60 detroit diesel engines catalog page 54, idler gear assembly groups. After final torque is achieved, turn each bolt 90 degrees 14 turn clockwise with a single smooth pull of the wrench. You did not say what series engine so remember the 11.
Series 60 rocker arm lubrication schematic unitized valve adjusting screw. Cam gear retaining tool detroit diesel series 60 this tool is used to properly hold the cam gear stationary while removinginstalling the cam gear retaining bolt without damage. Flowchart for repair or replacement of gear train and engine timing part 3 of 3. Search our large inventory of rebuiltnewcore detroit 60 ser 12. These engines are mostly used in class 8 trucks, but can also be found in industrial and generator applications as well as occasional marine applications. Rnc recon, located in huxley, ia, was created to supply another source for rebuilt 8. Series 60 crankshaft part number history model forging part. Detroit diesel series 60 service manual pdf download manualslib.
Kentmoore j35785 bull gear fly housing guide studs these guide studs make quick work of installing the bull gear flywheel housing. On jun 6, 2010, a question titled replacing the series 60 bull gear 4277 was added to the detroit forum on diesel talk. Feb 15, 2009 i need torque and specs for detroit series 60 12. The torque specs and installation is at the bottom of the pdf file i listed above under n3 injectors. Torque is the force which propels the vehicle, measured in the number of pounds it can exert per foot. If you do not see the series 60 part you are looking for, please use our quote request form or call us at 877. Install j35785 into the holes the bolts from where they were removed. Detroit 60 series, bull gear with bolts, no bearing call the. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he proceed.
Detroit 60 series, bull gear with bolts, no bearing call the following number for the part. If the connecting rod bore is not to specifications, the. Cam gear retaining tool detroit diesel series 60 otc tools. Kent moore j35785 bull gear fly housing guide studs kent. We offer new and remanufactured camshafts and bearing sets for detroit diesel series 60 11.
M30158 detroit diesel 60 series cylinder liner lifter tool j36398. For specs and install options on the 14 liter detroit 60 series please contact our sales department at 8883354181, send us a message on our contact page, or open up the chat window at the bottom of the page if an agent is available. We can provide you with detroit diesel series 50 and 60, 8. Series 60 2002 engines are equipped with a new compact gear train assembly. The bull gear can e rebuilt but you need special torque wrench to torque that baby up. What are the detroit diesel series 60 torque specs.
While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he. Series 60 service information releasing a new gear case housing for series. The engine timing gears which govern the camshaft and injection are a vital set of. Series 60 service manual an opening is provided in the center of the gear case, for the bull gear and camshaft idler gear assembly, which bolts directly to the engine block. See figure camshaft and related parts camshaft and related parts. Id like to get a thread going with information on the detroit series 60 bull gear, especially in the 12. Detroit diesels inline 6 cylinder series 60 engine has been a success from the start of production in 1987. In this service manual you will find detailed specifications, torques, maintenance information.
The sensor portion of the srs extends through a hole in the gear case, and is positioned very near the rear of the bull gear. Disassembly of the large bull gear housing youtube. We have 3 detroit diesel 60 manuals available for free pdf download. Detroit diesel series 60 epa07 service, repair, overhaul. Apparently, the original springs allowed injector plungers to float at high rpm. Detroit diesel supplies an upgrade kit pn 23528939 for series 50 and 60 injectors that consists of a spring 11mm longer than the original, a camfollower retainer and new holddown screws. In 1993, it was popular on many usa buses in the 11. Install the remaining two bull gear assembly mounting bolts. Replacing the series 60 bull gear diesel engine trader.
All of our bull gears are guaranteed for two years unlimited miles. Use the appropriate detroit diesel part when installing the counterbore insert repair bushing. Detroit forum bull gear 60 series 2687 on 20071224. A bolt, inserted through a hole in the srs bracket, secures the srs assembly to the gear case.
Sep 15, 2015 how to disassemble the bull gear housing for any questions please call 18002855271 to order any of the parts seen in this video go to our website. The series 60 engines are detroit diesel engines that are generally used for hauling vehicles that require a substantial amount of torque. Remove the two remaining bull gear retaining bolts. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. Detroit diesel corp is a leading manufacturer of heavyduty engines and chassis components for the onhighway and vocational commercial truck markets. Detroit diesel series 60 cylinder head bolts prior to 2002 torque 250 285 nm, 184 210 lb. Basic specs are free and open to everyone they usually include engine images, displacement, dimensions and weight, essential bolt tightening torques, plus characteristics of the engine e. Detroit diesel series 60 service manual pdf download. M30153 detroit diesel 60 series crankshaft alignment tool j45947. Idler gear assembly series 60 detroit diesel engines. Fuel system detroit diesel troubleshooting diagrams.